Zawór ogólny
Średnica nominalna：2″~36″(DN50-DN900）
Ciśnienie nominalne：Class150-Class900
Maksymalna temperatura pracy：-45℃~650℃
Materiał skorupy：WCB、A105、LF2、F304、F316、F304L、F316L、F51、WCB、LCB、WCC、CF8、CF8M、CF3、CF3M、A890 4A、Inconel，etc
Standardy projektowe:API 599, API 6D, ASME B16.34, API 598, ASME B16.10
Połączenie：Kołnierz lub spawanie
Drive Mode：Manual, Electric, Pneumatic, Hydraulic, Lever, Gearbox
Obszar zastosowania:Jet Fuel, Crude Oil, Light Oil, Natural Gas (NG), LPG, Coal Gas, Chemical Media, etc. Used in Oil & Gas, Petrochemical, Pharmaceutical, Fertilizer, Power industries
Zawór ogólny
Definicja produktu i misja bezpieczeństwa:
General Valve is core industrial equipment for safe control of demanding media in oil, petrochemical, and storage systems. It overcomes internal/external leaks, fire risks, and environmental stresses during transport and handling of hazardous media. JH general valves utilize high-standard materials and structural engineering, covering conditions from cryogenic LNG to high-temperature heavy oil. These valves strictly adhere to API and ASME standards, serving as the cornerstone for safe, efficient, long-term operation of refineries, pipelines, and terminals.
JH General Valve Technology Core:
- Full pressure coverage: Design ratings from Class 150 to Class 2500 (ASME B16.34).
- Fire safety certification: Soft-seal valves pass API 607 / API 6FA fire tests.
- Low temp & corrosion protection: Materials meet NACE MR0175 / ISO 15156 sulfur resistance;Cryogenic valves rated to -196℃.
- International standards compliance: Design, manufacturing, and testing meet API 6D, API 600, API 602, and others.
- Analiza techniczna produktu
- Fire-Retardant Oil Products
- Cryogenic & Ultra-Low Temperature
- Pipelines & Large-Diameter Pipelines
General Valve’s core technology lies in its in-depth application of materials and sealing mechanics for specific media conditions. For oil products, the focus is on fire resistance, antistatic properties, and sulfur corrosion resistance, utilizing the high-temperature characteristics of materials to ensure seal integrity under extreme conditions. For cryogenic conditions, the core is controlling material phase transformation and thermal stress, ensuring toughness at extreme low temperatures through meticulous heat treatment. Pipeline valves emphasize structural mechanics and long-life seals, employing finite element analysis to optimize stress distribution. All designs begin with failure mode analysis and undergo rigorous API type testing verification, their “versatility” built upon the highest industrial safety and reliability benchmarks.
This subclass of valves integrates a dual sealing system and is specifically designed for fire-risk areas, refinery units, and oil loading/unloading areas.
Procesy główne:
▌Dual sealing system → Primary soft seal + Secondary metal/graphite emergency seal | Compliant with API 607 standard, maintains shutdown even after fire.
▌ Anti-static design → Ensures continuous conductivity between the ball, valve stem and valve body, with a resistance of < 10⁶ Ω (ISO 8031) | Eliminates the risk of static electricity ignition.
▌ Sulfur-resistant and corrosion-resistant materials → Main components are made of materials such as ASTM A351 CF8M, with a hardness ≤ 22 HRC (NACE requirement) | Suitable for media containing hydrogen sulfide.
▌ High-standard certification → Optional functional safety certification conforming to SIL 2/3 level.
This valve is specifically designed for cryogenic media such as LNG and cryogenic storage and transportation scenarios, with deeply optimized materials and structure.
Procesy główne:
▌ Cryogenic Material Treatment → Pressure-bearing components undergo cryogenic treatment to ensure a Charpy impact energy ≥41J at -196℃ | Preventing low-temperature brittle fracture.
▌ Extended neck bonnet design → Compliant with BS 6364 standard, keeping the stuffing box away from the cryogenic flow path | Maintaining packing elasticity and preventing leakage.
▌ Vacuum insulation optional → Vacuum jacketed valve body available | Reduces external heat transfer and lowers evaporation loss.
▌ Zero-leakage sealing system → Employs low-temperature flexible graphite/PTFE composite filler | Adaptable to severe temperature cycling.
This valve is designed for high-pressure, large-diameter pipeline applications, emphasizing strength and zero maintenance, and is suitable for long-distance pipelines, dock loading arms, and other scenarios.
Procesy główne:
▌ Full bore, fully welded → Butt welds conform to ASME B16.25, valve body welds are 100% RT inspected | Meets pigging requirements, no external leakage.
▌ Dual Blocking and Emission → Features DBB function and a standard grease inlet | Allows for safe verification of seat seals and online maintenance.
▌ High-pressure self-tightening seal → Adopts pressure-reinforced valve seat design | The higher the medium pressure, the greater the sealing specific pressure, ensuring absolute high-pressure sealing.
▌ Remote Automation Ready → Standard ISO 5211 drive flange, compatible with various actuators | Meets the remote control requirements of SCADA systems.
Główna konstrukcja i zalety
- Fire safety assurance: Passes API 607 fire test → Secondary seals remain functional after a fire | Provides ultimate safety assurance for high-risk areas.
- Full range of materials: offering a full range of materials from WCB to Inconel, compliant with NACE MR0175 | Overcoming the challenge of compatibility with highly corrosive media.
- High-pressure zero-leakage seal: Utilizing advanced principles such as pressure self-tightening valve seats → Achieving API 598 zero leakage under Class 1500 high pressure | Eliminating internal leakage of high-pressure media.
- Extreme temperature adaptability: Covering a range of -196℃ to +550℃ | Meeting the needs of the entire industry chain from LNG to high-temperature cracking.
- Pipeline-level strength life: Valve body designed according to ASME B16.34, 100% inspection of critical welds | meets design life requirements of more than 40 years.
- Intelligent integration: Standardized driver interface and intelligent sensor interface are standard | Easily integrate into industrial IoT systems.
- Global Standard Certifications: The manufacturing system is API Q1 certified and holds global certifications such as CE/PED, ensuring product compliance in global projects.
Inne produkty
FAQ-General Valve
General valves are standardized valve products widely used in industrial piping systems to control fluid isolation, regulation, flow direction switching, and pressure protection. The main types of general valves include:
Zawór zasuwowy: Used for full open or full close isolation, low flow resistance
Globe Valve: Used for flow regulation and isolation, excellent sealing performance
Zawór kulowy: 90° quarter-turn operation, rapid opening/closing, reliable sealing
Zawór motylkowy: Compact structure, suitable for large-diameter pipelines
Check Valve: Prevents backflow, automatic operation
Zawór wtykowy: Simple construction, suitable for viscous media
Safety Valve: Overpressure protection, automatic pressure relief
Valve type selection should consider the following factors:
| Typ zaworu | Funkcja podstawowa | Opór przepływu | Opieczętowanie | Aplikacje |
|---|---|---|---|---|
| Zawór zasuwowy | Isolation | Bardzo niski | Dobry | Pełne otwieranie/zamykanie, rzadka praca |
| Zawór kulowy | Regulation/Isolation | Wyższy | Doskonały | Flow regulation, frequent operation |
| Zawór kulowy | Isolation | Bardzo niski | Doskonały | Quick operation, tight shut-off |
| Zawór motylkowy | Isolation/Regulation | Niski | Dobry | Large diameter, space-limited |
| Zawór zwrotny | Backflow Prevention | Low-Medium | Dobry | Pump discharge, backflow prevention |
| Zawór wtykowy | Isolation/Diversion | Bardzo niski | Dobry | Viscous media, multi-port control |
Selection Principles:
Regulacja przepływu: Select globe valve, control valve, butterfly valve
Szybka obsługa: Select ball valve, butterfly valve, plug valve
Low Flow Resistance: Select gate valve, ball valve, plug valve
Tight Shut-Off: Select ball valve, globe valve
Backflow Prevention: Select check valve
Our general valves are designed and manufactured in strict compliance with international standards and codes, holding major certifications including API, ISO, CE, ABS, BV i CCS. Different valve types also comply with corresponding industry standards:
Gate, Globe, Check Valves: Przestrzegać API 600 / BS 1873 / API 602 / API 603
Zawory kulowe: Przestrzegać API 608 / API 6D / ISO 17292
Zawory motylkowe: Przestrzegać API 609 / ISO 5752
Zawory czopowe: Przestrzegać API 599 / API 6D
Bezpieczeństwo przeciwpożarowe: Przestrzegać API 607 / ISO 10497
Emisje uciekające: Przestrzegać ISO 15848 / API 624
These certifications ensure compliance and reliability for applications in oil, gas, chemical, power, and marine industries.
Material selection depends on media characteristics, temperature, pressure, and corrosiveness:
| Typ nośnika | Materiał korpusu | Materiał wykończeniowy | Materiał uszczelniający |
|---|---|---|---|
| Water, Steam, Oil | Cast Steel (WCB), Ductile Iron | 13%Cr, 304SS | PTFE, 13%Cr, Stellite |
| Woda morska | Bronze, Nickel-Aluminum Bronze, Duplex, 316L | Duplex, 316L, Monel | PTFE, EPDM, NBR |
| Media żrące | 316L, 317L, Duplex, Hastelloy | 316L, Hastelloy | PTFE, PFA, FKM |
| Cryogenic (LNG) | 304/316L, Low-Temp Steel | 304/316L | PCTFE, PTFE |
| Wysoka temperatura | Cr-Mo Steel (WC6/WC9), 321 | Stellite, Inconel | Graphite, Metal Seated |
| Media with Particles | Cast Steel, Wear-Resistant Alloy | Stellite, Ceramic | Metal Seated, Hardfaced |
General installation points for valves:
Potwierdzenie kierunku przepływu: Należy ściśle przestrzegać strzałka kierunku przepływu marked on the valve body; check valves, globe valves, and some ball valves have specific flow direction requirements
Miejsce instalacji: Ensure valves are installed in łatwo dostępne miejsca do obsługi i konserwacji, with sufficient space for handwheel or actuator
Czyszczenie rurociągów: Thoroughly purge pipelines before installation to remove weld slag, metal chips, and other debris
Prawidłowe ustawienie: Zapewnić precyzyjne wyrównanie pomiędzy kołnierzami zaworu i rurociągu, aby zapobiec uszkodzeniu uszczelnienia w wyniku niewspółosiowości
Dokręcanie śrub: Dokręć śruby równomiernie w kratkę aby uniknąć lokalnego nadmiernego sprężania
Ochrona spawalnicza: If pipeline welding is required, complete it before valve installation to prevent heat damage to seals
Support Protection: For large-diameter valves, provide independent pipeline support to prevent valves from bearing pipe weight
Typowe awarie i środki zaradcze:
| Awaria | Możliwe przyczyny | Zapobieganie | Rozwiązanie |
|---|---|---|---|
| Wyciek zewnętrzny | Worn packing, body cracks, flange seal failure | Regular inspection, avoid over-tightening | Tighten/replace packing, repair body, replace gasket |
| Wyciek wewnętrzny | Zużyte powierzchnie uszczelniające, zablokowanie przez ciało obce, niewystarczający moment obrotowy siłownika | Zamontuj filtr siatkowy, regularnie sprawdzaj | Lap sealing surfaces, clear obstructions, adjust actuator |
| Operacja Sticking | Bent stem, poor lubrication, media crystallization | Regular operation, regular lubrication | Straighten/replace stem, clean and lubricate, clean cavity |
| Awaria siłownika | Air/electrical supply issues, spring failure, positioner fault | Regularna kontrola dostaw, testowanie funkcjonalności | Repair actuator, replace springs, calibrate positioner |
Valve maintenance points and recommended schedule:
| Maintenance Item | Recommended Frequency | Maintenance Content |
|---|---|---|
| Kontrola wizualna | Miesięczny | Inspect body, flanges, connections for corrosion, leakage, damage |
| Operation Test | Miesięczny | Open/close valve, check for smooth operation and proper travel |
| Sealing Verification | Kwartalny | Check for internal leakage in closed position |
| Packing Tightening | Semi-annually | Inspect packing gland for leakage; tighten or replace packing as needed |
| Smarowanie | Semi-annually | Apply lubricant to stem, gearbox, grease fittings |
| Actuator Inspection | Semi-annually | Check air/electrical supply, signal feedback, spring condition |
| Overhaul | Annually or as needed | Disassemble for inspection, lap sealing surfaces, replace worn parts |
To ensure accurate selection, please provide the following key parameters:
Podstawowe parametry: Size (DN/NPS), Pressure Rating (PN/Class), Valve Type
Typ połączenia: Flanged (standard & face type), butt weld, threaded, wafer
Metoda działania: Manual (handwheel/lever), gear operated, pneumatic, electric, hydraulic
Wymagania materiałowe: Body, bonnet, trim, sealing surface materials
Informacje dla mediów: Nazwa medium, temperatura, ciśnienie, korozyjność, obecność cząstek, lepkość
Wymagania dotyczące przepływu: Maximum/normal/minimum flow rate, allowable pressure drop
Klasa nieszczelności: Specify leakage class if tight shut-off is required
Wymagania specjalne: Fire-safe certification, fugitive emissions, explosion-proof rating, classification society requirements, special coating, certification needs